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Hi Stephen I had a similar problem with a pair of Velocity Chukker rims. I contacted Velocity in the USA directly and they replaced both rims for free, the rear was 3 years old when it failed and the front lasted a bit longer and was about 4 years old when it failed.
I now have NoBS rims but these do not seem to come in 40 hole. Their recomendation for a tandem is either Dyad, Chukker or Atlas which all come in 40 hole.